Cutting-Edge Truck Wash Equipment
The Ultimate Concept for industrial Truck Wheel and Underbody Cleaning
Eco-Friendly Truck and Articulated Vehicle Wash
Self-Contained System for Pristine Chassis and Wheels: Our fully self-contained truck wash equipment is expertly designed to wash the lower chassis and wheels of trucks and trailers, effectively removing mud and debris, ensuring vehicles are clean and road-ready.
Eco-Conscious Water Recycling
Embracing sustainability, during the washing cycle, our advanced truck wash equipment efficiently cleans and recycles water, minimizing wastage and reducing environmental impact.
Promoting Clean Transportation
iUnderstanding Wheel Wash Design Options
1. Flooded Basins:
Flooded basin wheel washes boast a straightforward design, featuring a shallow basin that allows tires to make at least one rotation through it. The basin can be equipped with rumble strips to agitate tires for better cleaning. While cost-effective and continuous in operation, daily cleaning is necessary for optimal performance, and they don’t wash mud flaps or wheel wells.
2. Countercurrent Channel Washes:
Countercurrent channel washes consist of long, shallow inclined channels for left and right side tires. Water continuously flushes the channels in the opposite direction of traffic. These washes are low-cost and don’t require nozzles or automation. However, such truck wash equipment also need daily cleaning and have space requirements due to their length.
3. Low Pressure Inundation Washes:
Inundation washes use large amounts of low-pressure water to clean tires, mud flaps, and undercarriages. This type of truck wash equipment require a large reservoir and use sensors for auto operation. While effective in cleaning, they consume significant water, up to 3000 gallons per truck.
4. High Pressure Cleaning Washes:
High-pressure cleaning washes use water at pressures over 150 psi for efficient cleaning with reduced water consumption, ranging from 40 to 100 gallons per truck. They wash tires and mud flaps but are not suitable for undercarriage due to potential vision obstruction. High-pressure systems require cleaner water to prevent nozzle and pump wear.
Water Recycling in Wheel Wash Systems
Stormwater regulations across the country mandate that water discharged from wheel washes from truck wash equipment must be collected and treated. Recycling dirty water can significantly increase the cost of a wheel wash. While large stationary quarries often utilize retention ponds for water recirculation, smaller facilities like construction sites and recycling plants lack this advantage.
To address this, stationary plants construct settlement pits or sumps to collect and treat dirty water. The size of these pits depends on the daily truck washing volume that passes through the truck wash equipment and often includes wiers to allow clean water overflow into a sump for recirculation. While pumps can handle muddy water, using it to wash tires may exacerbate silt carryout.
Filtration becomes essential for water treatment. Two common options are bag filters and sand filters. Bag filters are economical but require periodic replacement, increasing maintenance costs. In contrast, sand filters can be back-flushed, reducing maintenance needs.
For portable plants and construction sites, “dewatering” bins offer an effective solution. These roll-off truck wash equipment containers are equipped with mesh liners and filters to capture dirt while allowing sufficient water flow. Dewatering bins are suitable for sites handling fewer than 50 trucks daily, and using them in parallel ensures continuous operation. Various companies offer dewatering bins for sale, rent, or provide regular maintenance services. Implementing efficient water recycling measures supports compliance with regulations and promotes eco-conscious practices in the industry.
Sensors for Automatic Wheel Wash Operation
Basin and channel type washes operate continuously without the need for automation. However, low pressure inundation and high pressure cleaning washes function intermittently to conserve water and reduce truck wash equipment wear.
- In-Ground Magnetic Induction Loop (Stationary Washes):
For stationary wheel washes, our truck wash equpment consists of an in-ground magnetic induction loop, similar to those used for traffic signals, is preferred. This loop establishes a magnetic field at the wash zone entrance. When a truck passes and perturbs the field, the sensor activates spray nozzles. Placed in the pavement, this loop is highly reliable and requires no maintenance, as it is impervious to damage or vandalism. - Electronic Sensors for Portable Washes:
Portable truck wash equipment use two types of electronic sensors – electric “eyes” and proximity switches. Electric “eyes” employ a transmitter and receiver to create a light beam, activating spray nozzles when the beam is interrupted by a truck’s presence. These detectors are reliable but need periodic cleaning, adjustments, and are susceptible to damage or vandalism. Proximity switches, combining the transmitter and receiver, reduce maintenance requirements but share the same vulnerability. - Optimal Sensor Placement:
Careful consideration of sensor placement is essential. If too close to the wash zone, mist from spray nozzles may interfere with the beam and cause the system to run continuously. Protecting sensors by locating them in secure positions and using armor or concrete safeguards is crucial.
Automating wheel washes with reliable sensors ensures efficient and water-conscious operation, making them a valuable addition to track-out prevention efforts in line with environmental regulations.
Portable Wheel Wash Solutions: On-the-Go Efficiency
Temporary wheel wash installations demand portable truck wash equipment, and various styles cater to diverse needs. Skid-mounted pumps and portable spray manifolds are common features across these solutions. Only low pressure inundation and high pressure cleaning washes are suitable for portable applications. Some sites may allow the use of a basin that can be demolished or abandoned as a temporary wash alternative.
- High Pressure Cleaning Washes: Compact and Versatile
Vertical spray manifolds in high pressure washes offer a compact design that fits well in trailers along with a surge tank, allowing easy towing between sites. This mobility ensures flexibility and convenience during operations. - Low Pressure Inundation Washes: Adaptable Spray Frames
Low pressure inundation washes employ portable spray frames placed directly on the ground. Depending on design and application, a catch basin may or may not be utilized. In the absence of a retention pond or settlement pit, certain portable washes incorporate dewatering boxes or concrete basins to collect and recirculate dirty water efficiently. - Addressing Site-Specific Challenges
For sites facing silt carryout issues or requiring protection for pumps from abrasive solids, portable filters and other solids handling truck wash equipment come to the rescue. Implementing these practical solutions ensures effective wheel wash operation at temporary locations, promoting compliance with environmental regulations and maintaining a clean environment.